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The fixed tables are used to produce panels, floors slabs with simple / prestressed reinforcement or fillagree (sandwich) of various thicknesses, of various widths and lengths.
The tables are made of high-quality steel plate with a thickness of 10mm. On request, the casting surface can be sanded to have a mirror finish.
The table can be equipped with hinged side panels that can be opened manually or hydraulically.
Other types of sides forms/shutter (magnetic fixing, hydraulically operated, permanently fixed) are available.
To produce precast prestressed concrete elements, the fixed tables, includes an integrate a self-reacting system with tensioning and relaxation heads integrated into the formwork itself, capable of resisting the tension exerted by the strands.
The tables can be equipped with a vibration system that compacts the concrete by removing the air, thus improving its resistance.
The presence of a curing system increases productivity by reducing time. This system consists of a series of finned tubes through which hot steam/ water passes, positioned under the casting plate.
It is possible to automate the system through equipment such as concrete distributors, cleaning / oiling machines, plotters, or other additional machinery.
The tilting tables are designed to produce precast architectural panels, exposed, solid or sandwich panels. Thanks to the height-adjustable sides and internal separators, they make it possible to produce elements of various thicknesses, widths, and lengths to become an integral part of residential, commercial, and industrial structures.
The tilting tables are made of a casting surface steel sheet 10 mm thick, obtained from top quality coil steel. On request, the casting surface can be sanded to obtain a mirror finish.
The lower edge of the tables is bolted to the supports, to facilitate the variation in height, by operating manually with the aid of the bridge crane.
The tables can also include the upper and lateral sides depending on the type of panel that the customer must produce, as well as the inserts to make doors and windows. The tables with fixed sides are used to produce fixed-size panels only, if you require to produce panels of different sizes, the solution is to use magnetic-fastened sides and separators.
Bianchi Casseforme offers a wide range of magnetic side systems and magnets. When the sides of the formwork are closed, there is perfect impermeability thanks to a series of gaskets along all the internal profiles.
At the end of the curing process, the table lifting system allows easy removal of the panel from a vertical position.
This system consists in a rotation of the table via a series of hinges lifted with telescopic hydraulic cylinders the of number and force calculated according to the measurements and load capacity of each table.
The cylinders are activated by a hydraulic control unit equipped with pumps and electric motor and control devices, with which it is possible to move one or more tables according to the customer's needs.
The tilting tables can be equipped with a vibration system that compacts the concrete by removing the air, thus improving its resistance.
The presence of a curing plant increases productivity by reducing the curing time of the concrete. This system consists of a series of finned tubes through which hot steam or water passes, positioned under the casting plate.
It is possible to automate the system through the addition of equipment such as concrete distributors, cleaning / oiling machines, plotters or other additional machinery.
Vertical batteries are designed for the mass production of precast concrete panels and offer high productivity in small spaces. A further benefit of this type of formwork is that both sides of the elements are in contact with the casting sheet, thus obtaining an excellent finish.
The structure consists of a base frame equipped with rails, above which run up to 20 vertical steel panels, internally reinforced by a series of structural elements.
Each vertical panel is made of 10 mm thick counter-cast steel plates, thus guaranteeing a homogeneous high-quality finish. Between one panel and the other there are horizontal bases with variable height and vertical separators, also movable, to be able to satisfy every customers needs in terms of size.
It is possible to use self-compacting concrete (SCC) thanks to the rubber seals that ensure an absolute seal.
Finally, the battery is complete with walkways, parapets and access stairs to the upper part of the form/mould during the preparation, casting, and de-moulding phase.
One of the two external panels is fixed in position, all the others run on the rails of the frame by means of hydraulic cylinders or electric gear motors.
The choice of the type of moving system depends on the size of the products to be produced and the customer's needs. The movement of the vertical panels with respect to the position of the fixed side can take place on one side only or on both sides.
The vertical panels are opened to allow the operators to position the reinforcements and the inserts in the phase prior to casting, and to vary the thickness of the elements to be produced.
Once the concrete has been poured and cured, the panels are removed in a vertical position, ready to be picked up and transported to the storage areas.
On the external panels it is possible to fix inserts for windows and doors (using Bianchi BI-BLOCK model magnets).
The battery can be equipped with a vibration system, which compacts the concrete by removing the air and increasing the mechanical strength as the casting matures.
The presence of a curing plant increases productivity by reducing the curing time of the concrete. This system consists of a series of finned tubes positioned both sides.
BIANCHI CASSEFORME SRL - Fornovo di Taro (PR) - P. Iva: 01669850347 | URI: PARMA - REA: 170395 - Cap. Soc. 500.000,00 €